Auto Degas, Final Sealing & Sizing Machine , Pouch Cell Assembly Process
Functionality Overview:
This equipment specializes in automatic liquid extraction and vacuum packaging for flexible lithium-ion batteries, encompassing a comprehensive workflow:
Auto Feeding Flexibility:
Supports various feeding modes like tray loading, bulk material box insertion, conveyor linking, or cartridge feeding, tailored to needs. Precision Processing:
Aligns batteries into cavities, executes lateral sealing, pierces for vacuum encapsulation, removes air pockets, performs a second seal, and conducts side voltage testing. Custom Cutting & Folding:
Cuts precisely on left and right sides, with options for single or double fold edges, followed by tailored glue dispensing. Additional Features:
Includes hot edge shaping, optional battery thickness measurement,QR code scanning, weighing, and NG (not good) product sorting. Efficient Discharge:
Offers customizable discharge options such as tray unloading, strip feeding, or collection via blister trays.
Technical Highlights:
Automated Processing:
Mechanical arms guide materials into sealing cavities, followed by automatic gluing, piercing, degassing, and packaging, ensuring streamlined operations. Air Bag Optimization:
Pre-cutting feature trims excess air bag edges to prevent electrolyte contamination from residue. Quality Assurance:
Post-packaging short circuit testing identifies and removes NG (non-conforming) products. Precision Edge Trimming:
Dual-station alignment ensures accurate trimming of air bag and side seals. Gentle Battery Handling:
A buffered hot side design prevents battery damage during processing. Edge Cutting Precision:
Achieves ±0.15mm accuracy in cutting edges. Enhanced Packaging Positioning:
Dual realignment before packaging guarantees ±0.15mm positional accuracy. Easy Maintenance:
Detachable sealing blocks facilitate quick and effortless upkeep. Durable Cutting Tools:
Cutting mechanisms withstand up to 500,000 uses without needing repairs or sharpening. Integrated Weighing System:
Captures weighing data, binds it with barcodes, and inputs into a database for comprehensive tracking and management.
Technical Parameters
Item | Common parameter |
Outlook size | L8000XW1300XH2300 |
Machine Weight | ≈2.5T |
Power rate | 15kW |
Power supply | AC220/50HZ |
Air source | ≥0.6MPa50L/min |
Vacuum source | ≤-95KPa 400L/min |
Scope of applicable products | L10—50mm,W10—40(No air bag)T2—10 |
Equipment output | ≥15PPM |
Qualified rate | ≥99.6% |