Fully-Automatic 3C Battery Ultrasonic Welding Machine , Turntable / Linear Type

Functionality Brief:
The system is tailored for ultrasonic automated welding of 3C battery stacked/wound cells, featuring an all-inclusive process:
Pre-/post-weld short-circuit testing guarantees reliability.
Auto tab feed, weld, cut, bend, and burr removal ensure precision.
Protective tape application and glue dispensation follow bending.
OK/NG product sorting is automatic. Its modular design allows for customization based on user requirements, backed by performance of maturity (mature performance) across each function.



Technical Highlights:
Adaptive Material Handling:
The equipment facilitates a seamless butt joint for incoming cell materials before welding, compatible with belt pulling, material frames, and integration with upstream processes. Defect Prevention:
Option to equip pre-weld material inspection with hot-press testing for automatic rejection of faulty cells. Precision Cell Alignment:
Offers flexibility to employ either mechanical or CCD-based cell positioning for critical stages. Versatile Pre-Weld Setup:
Supports sheet or roll material feeding with auto-length cutting and protective sheet welding. Advanced Safety Measures:
Includes cathode/anode recognition, specialized dust removal, and safeguards against diaphragm damage, insulation glue melting, or foil cracking during焊接过程 (welding process). Quality Assurance:
Optional CCD for tab position accuracy checks and tailored tab taping (flat, L-type, Z-type) per client needs. Customizable Finishing:
Configurable tab bending, glue application, and material changeovers without interruption for continuous operation. Smart Unloading:
Adaptive unloading mechanism post-welding with belt pulling and frame support, integrating with downstream processes. Intelligent Control System:
Flexible design with self-diagnostic and repair functionalities for enhanced operational efficiency. MES Integration:
Enables real-time data exchange with MES systems throughout production, ensuring traceability and optimized workflow management.



Technical parameters
(The following parameters are for reference only due to our constantly being upgraded products) Length unit: mm
Item | Common parameter |
Type | Turntable/Linear |
Applicable range | L60-150; W40-120; T5-15 |
Welding&Taping accuracy | ±0.4 |
Output | >12PPM |
Tab welding way | Flat welding, bending welding, covering welding |
Qualified rate | ≥99.6% |
Action | 95% |