Lead Acid Battery Auto Degas Final Sealing Sizing Machine

Product Overview:

The Auto Degas, Final Sealing & Sizing Machine is a cutting-edge solution designed for the comprehensive automated processing of flexible lithium-ion batteries. It encompasses an array of crucial functions from initial loading to final quality checks and packaging, ensuring precision engineering and optimized production efficiency.

Core Functions:

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   Comprehensive Automation:

   Begins with automatic feeding mechanisms adaptable to tray loading, bulk box input, or customized cartridge feeding, preceding precise battery alignment for lateral sealing and vacuum encapsulation. This is followed by air pocket removal, secondary sealing, voltage testing, and precise edge trimming, all customizable to single or double flange folds as per production requirements.

   
   

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   Quality Assurance Measures:

   Incorporates an in-line short circuit test post-packaging, promptly identifying and removing non-conforming products. Additionally, it features pre-cutting of airbag edges to prevent electrolyte contamination and ensures accuracy in edge cutting through dual-station positioning.

   
   

3. 
   

   Fine-Tuned Finishing Processes:

   After heat shaping the battery edges, a buffering mechanism safeguards against damage during handling. Edge cutting accuracy is maintained at ±0.15mm, complemented by precise battery repositioning for packaging with an accuracy of ±0.15mm.

   
   

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   Enhanced Usability & Maintenance:

   The machine boasts a modular design where the sealing block is detachable from the bayonet, simplifying maintenance procedures. Its robust cutting tool mechanism is durable for up to 500,000 cycles without requiring repairs or sharpening.

   
   

5. 
   

   Integrated Weighing & Data Management:

   Equipped with a weighing system that captures data,绑定 it with barcode information, and records it into a computerized database, facilitating traceability and quality control.

   
   

Technical Highlights:

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  Efficient Material Handling:

  Mechanical arms guide materials into the sealing cavity, initiating an automated sequence of gluing, piercing, degassing, and packaging.

  
  

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  Cross-Contamination Prevention:

  Pre-cut airbag functionality trims excess material, preventing electrolyte residue from causing contamination issues.

  
  

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  Quality Control Integration:

  Incorporates in-process short circuit testing to immediately identify and segregate non-compliant products.

  
  

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  Precision Engineering:

  Ensures meticulous cutting accuracy and repeatable battery positioning, backed by a user-friendly design that eases maintenance tasks.

  
  

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  Durability & Longevity:

  Engineered with long-lasting cutting tools and a modular structure for easy upkeep, promoting a low-maintenance, high-performance operation.

  
  

This sophisticated machinery represents the pinnacle of lithium-ion battery processing technology, merging automation, precision, and quality control to streamline production workflows and ensure the highest standards in battery manufacturing.

Technical Parameters