Overview
Introducing the ADS-2SealTech TWS 5000, a groundbreaking innovation in lithium-ion battery manufacturing, specifically tailored for TWS (True Wireless Stereo) soft pack battery production. Engineered to perfection, this machine combines advanced automation with meticulous precision, streamlining the production process of medium and small-sized flexible packaging batteries used in cutting-edge wireless earbuds and similar portable devices.
Core Functions & Capabilities
The ADS-2SealTech TWS 5000 encompasses a comprehensive range of functions critical to efficient and reliable TWS battery production:
Injection Liquefaction & Manual Clamping:
Ensures precise filling of battery electrolyte followed by secure clamping, preparing batteries for subsequent processes.
Integrated Testing & Vacuum Sealing:
Conducts an initial voltage test before executing a vacuum-assisted double sealing process, guaranteeing leak-proof integrity and long-term battery performance.
Edge Trimming & Finishing:
Precisely trims airbag edges, performs a second fine sealing, and edge cutting for a clean, professional finish.
Embossing & Coding:
Adds clear, uniform patterns and applies unique QR or barcode sweeps for traceability and branding purposes.
Side Voltage Test & Edge Folding:
Conducts a secondary voltage test to verify battery functionality, then folds and irons edges for added stability and aesthetics.
Pole Ear Smoothing & Weighing:
Ensures smooth terminal poles for seamless connection and weighs each unit for quality control.
NG Sorting & Automated Handling:
Automatically separates non-conforming products (NG) and directs conforming units to the blistering plate, optimizing workflow efficiency.
Technical Highlights
Robot + CCD Photo Automatic Loading/Unloading:
Leverages robotic arms and advanced CCD camera technology for accurate and swift product handling, reducing manual intervention and enhancing productivity.
Superior Fine Hem Precision:
Achieves industry-leading accuracy in sealing, ensuring every battery meets the highest quality standards.
CCD Selection Function:
Enables precise product selection based on predefined criteria, further enhancing process accuracy and efficiency.
Uniform Embossed Patterns:
Guarantees consistent branding and aesthetic appeal through meticulously controlled embossing processes.
Optimized Sealing Precision:
Utilizes advanced sealing mechanisms to deliver airtight seals, crucial for maintaining battery performance and longevity.
Why Choose the ADS-2SealTech TWS 5000?
The ADS-2SealTech TWS 5000 represents the pinnacle of automation in TWS battery production. Its integration of robotics, CCD technology, and precision engineering sets a new benchmark for speed, accuracy, and reliability. Whether you're scaling up production or seeking to enhance product quality, this machine is your strategic partner in achieving manufacturing excellence.
Technical Parameters
| Item | HBS-BZJK50 |
| Overall size of equipment | L5000×W3100×H2400 |
| Weight/Bearing capacity | 5T |
| Power | 23KW |
| Power supply | AC380v/50HZ |
| Air source | 0.6MPA 10L/S |
| Vacuum | ≤-95KPA 15L/S |
| Folding accuracy | ±0.3mm |
| Electronic says | ±0.001g |
| Package temperature | ±3℃ |
| Side voltage test reliability | 99.9% |
| Vacuum pressure | 0.1KPA/S |
| Equipment capacity | ≥20PPM |
| Qualification rate | 99.5% |
| Seal precision | ±0.008mm |
| Trimming precision | ±0.2mm |
| Appearance | Flatulence is not allowed |
Conclusion
Revolutionize your TWS battery production line with the ADS-2SealTech TWS 5000 Auto Double Sealing Machine. Combining advanced automation, rigorous quality control measures, and a commitment to precision craftsmanship, this machine is poised to elevate your manufacturing capabilities to new heights. Experience the future of TWS battery production today.
